Mostofi Sarkari N, Rasoulzadeh Y, Musavi S, Moradi G, Habibi P. Electrospun Polyurethane/β-Cyclodextrin Composite Membranes for Aerosol Filtration and Adsorption of Volatile Organic Compounds from the Air. J Environ Health Sustain Dev 2022; 7 (2) :1684-1697
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Department of Occupational Health Engineering, School of Health, Tabriz University of Medical Sciences, Tabriz, Iran.
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Electrospun Polyurethane/β-Cyclodextrin Composite Membranes for Aerosol Filtration and Adsorption of Volatile Organic Compounds from the Air
Nasim Mostofi Sarkari 1, Yahya Rasoulzadeh 1, Saeed Musavi 2, Gholamreza Moradi 1*, Peymaneh Habibi 3
1 Department of Occupational Health Engineering, School of Health, Tabriz University of Medical Sciences, Tabriz, Iran.
2 Department of Biostatistics and Epidemiology, Faculty of Health, Tabriz University of Medical Sciences, Tabriz, Iran.
3 Department of Occupational Health Engineering, School of Public Health, Tehran University of Medical Sciences, Tehran, Iran.
A R T I C L E I N F O |
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ABSTRACT |
ORIGINAL ARTICLE |
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Introduction: Electrospun nanomembranes have been used for effective air filtration due to their potential for active surface modification. This study aims to synthesize polyurethane (PU) nanofiber membrane incorporated with different amounts of β-cyclodextrin (β-CD) to capture volatile organic compounds (VOCs) along with aerosol filtration from the air.
Material and Methods: First, PU was synthesized by MDI method. A 10 wt% PU solution in DMF/MEK (1:1 wt) was prepared. Various amounts of β-CD powder (0, 1, 2, 3, and 5 wt% of PU) were dispersed in the prepared PU solution. Electrospining process was carried out under determined parameters (20 kV applied voltage, tip-to-collector distance of 10 cm, solution feed, and rate of 1 ml/h). The chemical structure and morphology of the produced samples were assessed by FTIR and SEM, respectively. Finally, air filtration and toluene adsorption of different electrospun membranes were measured.
Results: The highest filtration performance was observed for PU with 1 wt% β-CD nanofiber. Due to increased efficiency (83.13%) and low-pressure drop (∆P = 19 pa), this sample had a considerable quality parameter. The results demonstrated that the membrane loaded with β-CD was able to adsorb hazardous and carcinogenic VOCs. It was confirmed that adding β-CD into PU improves the adsorption capacity due to forming a π complex and having a different tendency against capturing a variety of VOCs.
Conclusion: The study results revealed that the PU nanofiber incorporated with β-CD, along with the ease of regeneration, can make them attractive for air filtration and VOCs adsorption. |
Article History:
Received: 12 March 2022
Accepted: 20 April 2022
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*Corresponding Author:
Gholamreza Moradi
Email:
moradig@tbzmed.ac.ir
Tel:
+984133357582 |
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Keywords:
Nanofibers,
Volatile Organic Compounds,
Adsorption,
Air Pollutants,
Filtration. |
Citation: Mostofi Sarkari N, Rasoulzadeh Y, Musavi S, et al. Electrospun Polyurethane/β-Cyclodextrin Composite Membranes for Aerosol Filtration and Adsorption of Volatile Organic Compounds from the Air. J Environ Health Sustain Dev. 2022; 7(2): 1684-97.
Introduction
Air pollution is a global issue threatening human lives and the environment1,2. Classification of air pollutants which ranges from suspended particles to gaseous versus particulate pollutants, recognizing and applying appropriate methods and equipment to decrease or eliminate contaminants. Particulate matter (PM) refers to solid and liquid particles suspended in the air with various sizes and compositions emitted from different sources3. Man-made activities, such as industrial processes, vehicle emissions, and even indoor activities can cause the emission of aerosol and volatile organic compounds (VOCs). PM are classified into 3 groups, including PM0.1 (smaller than 0.1 μm), PM2.5 (0.1 – 2.5 μm), and PM10 (2.5-10 μm)4. Fine particles, owing to their small size, are more respirable and can penetrate the lower respiratory system. If the particles are small enough, they can penetrate pulmonary alveoli and then be transmitted into the circulatory system, resulting in serious consequences. Epidemiological studies demonstrate significant relation between cardiorespiratory morbidity and mortality with exposure of PM2.5 and PM10 5-7.
VOCs are an expanded spectrum of organic compounds with a boiling point of 50-260 ℃ at atmospheric pressure. Due to lower boiling temperatures, evaporations rapidly spread out in indoor and outdoor space. Therefore, they have been considered as the most important air contaminant 8. People working in areas in contact with VOCs, are significantly exposed to the compounds through inhalation 9. The adverse effects of VOCs cause skin irritation, respiratory problems, and cancer (in case of long-term exposure) 10. Purification of breathing air at indoor exposures is one of the important issues. Filtration is one of the most considerable mechanisms of purifying the air from different types of contaminants 11. Many air filtration materials have been developed, such as glass fiber 12, activated carbon (AC) fiber 13 (which is considered to be one of the best air purification materials due to its unique features), nanometer fiber 14, and film compound filter materials 15. Non-woven fibers have been identified as efficient absorbents in nanometer-scale due to the smaller diameters, high surface area and porosity, low weight, and good internal connectivity 16-18. Electrospinning is a simple and cost-effective approach that leads to the fabrication of non-woven nanofiber membranes. It is also known as an efficient approach for synthesizing fiber membranes with high-performance air filter application 19,20. A set of common polymers commercially have been used in the electrospinning process, such as PAN 21,22 , Poly (L-lactic) acid 23, polyurethane (PU) 24, and cellulose acetate 25. Among these, electrospun PU membranes have been extensively known for their good elasticity and mechanical strength 26.
Since pure polymeric electrospun nanofibers without modification have very low adsorption capacities of gases, an additional step of treatment is required for their acceptable performance. In most cases, the incorporation of nanoparticles into a polymeric solution results in constrictive modifications in nanofiber’s morphology and diameter characteristics, which leads to the generation of high-efficiency filter membranes. Kim et al. demonstrated that the PU electrospun nanofiber mat incorporated with fly ash nanoparticles has a significant adsorption capacity against VOCs compared to pure PU nanofiber mat 27. Cyclodextrins are a family of cyclic oligosaccharides with a hydrophobic interior and hydrophilic exterior, in which the glucopyranose units are joined by α-1, 4 bonds. Among different types of cyclodextrin, β-cyclodextrin (β-CD) (as a commercially biological supermolecule 28) has the advantages of being non-toxic, cost-effective, and most available compared to other cyclodextrins 29,30. In its chemical structure, seven glucose units have surrounded the hydrophobic cavity 31-33. One of the noticeable characteristics of β-CD is the formation of complex properties with many other components 34,35. β-CD (host) cavities provide a connection ring shape location for non-polar and suitable guest molecules, which end up in complex formation 36. The most appropriate guest components which are accepted by β-CD as host include alcohols, aldehydes, ketones, fatty acids, other organic acids, gases, and also VOCs, such as styrene, aniline, and toluene as well as formaldehyde 37. Among expanded applications of this electrospun membrane, filtration of breathing air against any fine particles and toxic gases and vapors is another unique application of these membranes. Cartridges of common protective respiratory masks are packed with AC granolas, which adsorb contaminants. Despite nanofiber high surface area and excellent adsorption, the considerable weight of the cartridge part due to presence of AC, applies excessive load and stress to neck muscles, leading to uncomforted condition for user. Therefore, replacement of conventional filter cartridges by low-weight electrospun nanofibers with adequate efficiency can be a good solution.
Herein, PU was synthesized based on PTMG and MDI. Then, β-CD-incorporated PU composite nanofibers were fabricated using electrospinning process. The physico-chemical characteristics of nanofibers were analyzed by appropriate tools. Finally, simultaneous air filtration and VOC adsorption of the pure PU and β-CD/PU nanofibers were measured.
Materials and Methods
Polytetetramethylene ether glycol (PTMG) with Mw = 2000gr/mol, 1, 4-butanediol (BD), and 4,
4- Methylene diphenyl diisocyanate (MDI) was purchased from Sigma Aldrich (USA). The utilized liquids were dibutyltin dilaurate, Β-cyclodextrin, dimethylformamide, dry toluene, dibutylamine, isopropyl alcohol, bromophenol blue, ethyl methyl ketone, HCl 0.01 N, and dried tetrahydrofuran, all supplied by Merck Co. (Germany).
Preparation of PU samples
First of all, dehumidification of PTMG and 1, 4-butanediol was carried out through a vacuum oven at 70 ºC for 3 h and 40 ºC for 1h, respectively. DMF was distilled under the 200 mbar vacuum at 105 ºC. A certain amount of distilled MDI (69.2 mmol) was mixed with 200 ml of dried tetrahydrofuran solvent, and under the dry nitrogen flow, it was purged into a certain amount of PTMG alcohol (13.8 mmol) and 0.1 ml of dibutyltin dilaurate. Then, the mixture was heated (Figure 1 (a)) 38.
Calculation of reaction progress
The reaction progress evaluation was carried out by ASTM D2572 standard test method. 1.1 mEq of NCO was transferred into 250 cc Erlenmeyer and 25 cc toluene was added. The mixture was stirred for 20 min while it was covered by a lid. 25 cc of dibutyl amine 0.1 N was added into the mixture and again stirred for 15 min with a closed lid. Then, 100 cc of isopropyl alcohol and 4-6 drops of bromophenol blue marker were introduced. Finally, it was tittered by HCL 0.01 N. These steps were carried out for a blank sample. The reaction was carried out until the theoretical isocyanate content determined by di-n-butyl amine titration was reached. % NCO was calculated by Equation 1 38.
% NCO = B-V×N×0.042W×100 (1)
In which, B